88
submitted 1 month ago* (last edited 1 month ago) by ExtremeDullard@lemmy.sdf.org to c/3dprinting@lemmy.world

You might find this little tool useful:

3D-printed holes gauge block

This is a block with a series of vertical and horizontal holes from ⌀1 mm to ⌀3.6 mm (nominal) in 0.1-mm increments. I print this block with any new printer / new material at the layer thickness and speed I use most often and keep the blocks as references.

Then, when I want to print a part with a hole in it that will end up printed at the final diameter without any rework (or very close, but usually it ends up exactly right) I use the gauge block I printed with the printer and the material I intend to print the part out of to find out which nominal diameter hole I need to use in the model for the hole.

For instance, the block in the photo was printed on a Prusa Mk4 with PLA at 0.2 mm layer thickness. If I want a ⌀0.8-mm vertical hole with no interference in my final part in PLA out of that printer, I'll need to model a ⌀1.2-mm hole. I know that because the shank of a 0.8-mm drillbit will slide freely in the vertical hole marked ⌀1.2 in the block.

Or if I want a hole that I can screw an M3 screw into without having to run a tap through it, the block tells me I would have to use a ⌀3.2-mm hole to fit a ⌀3-mm pin in freely, and I back off 0.4 mm to get a hole in which the screw thread will engage well but reasonably lightly, or 0.5 mm for a tighter engagement (but with a bit more risk with horizontal holes near an edge, because the layers might separate) so I know I'll have to model a ⌀2.8 or ⌀2.7 hole in the model.

I use those gauge blocks all the time. They save me a lot of time on parts that I print often because I never have to ream or thread the holes: they come out the printer just right and ready to use.

you are viewing a single comment's thread
view the rest of the comments
[-] ExtremeDullard@lemmy.sdf.org 2 points 1 month ago

I came in here to ask about part shrinkage, and it seems you've got that figured out.

You might consider incorporating this into one of the filament test slides.

this post was submitted on 04 Nov 2024
88 points (100.0% liked)

3DPrinting

15787 readers
50 users here now

3DPrinting is a place where makers of all skill levels and walks of life can learn about and discuss 3D printing and development of 3D printed parts and devices.

The r/functionalprint community is now located at: or !functionalprint@fedia.io

There are CAD communities available at: !cad@lemmy.world or !freecad@lemmy.ml

Rules

If you need an easy way to host pictures, https://catbox.moe may be an option. Be ethical about what you post and donate if you are able or use this a lot. It is just an individual hosting content, not a company. The image embedding syntax for Lemmy is ![](URL)

Moderation policy: Light, mostly invisible

founded 2 years ago
MODERATORS