To start, it goes without saying that this shaving hobby is typically not a money-saver, even if it's pushed as such by enthusiasts trying to convert people to this style of shaving. Looking at the price of shaving soap using price per oz. is fairly common (I still do that sort of thing even when I'm in the grocery store), but die-hard hobbyists tend to scoff at it, because, well, you sometimes get what you pay for.
With that being said, there are people all over the world with varying budgets, and like any hobby you can spend as little or as much as you want. From Col. Conk to Sebum Gold, there's a wide spectrum of cost for shaving soap.
In this recent video from Stirling Soap Company, Rod talks about how tubs are the most cost effective form factor. Samples and even Refill Pucks are more labor intensive, making them more expensive per oz. You might assume, as I did, that a refill puck would be cheaper per oz. because it doesn't come with a plastic jar, but you would be wrong.
But wait! Take a look at Barrister & Mann. They recently lowered the cost of their samples to $3.99USD, and their samples are a full 1 oz., just like Stirling. That makes them $0.11USD cheaper than Stirling samples.
Now lets do some math.
5.8 Stirling samples to make one of their shaving soap jars: $4.10*5.8 = $23.78, a lot more expensive than just buying a jar for $14.24USD.
4 B&M samples to make one of their shaving soap jars: $3.99*4 = $15.96, a whopping $9 cheaper than buying a tub for $24.99!
Does a tub, label, etc. cost $9 extra? Are the samples a loss leader like rotisserie chicken and hot dogs?
Either way, it's great to have both of those companies offering generous samples. House of Mammoth also has relatively large samples, but they're 1/2oz for $6.00USD.
I usually buy the tubs from Barrister and Mann, I find their shaving soaps to be of a significantly higher quality than Sterling, but I never considered getting a buncha samples instead... I wonder if I could reheat them and use them in a tub? I have a small shaving mug for soaps I used before getting stuff from B&M, but I usually just put my brush directly into the plastic tubs.
Also, are you sure the B&M samples are equal to one forth of a tub? That doesn't sound right. The samples are small lil pucks, I think the tub may contain far more than 4.
No need to heat them, in fact in the same video from Stirling that I posted above he talks about that. These soaps are so soft all you have to do is squish them into whatever container you want.
I recently got a B&M sample and squished it into an empty shaving soap tub - the same style that B&M uses. Wide and shallow, you know the type. The samples are indeed big. There's always a little bit of variance, though. Maybe each sample you get will be 0.9oz, and if you buy a full tub you might get 4.3oz. Ignoring that, the samples are still a good deal!
Maybe you're referring to the Maggard samples? BaM used not to sell samples but instead link to Maggard where they manually scoop little sample tubs of about 8 grams.
For a few months now, BaM carry samples themselves and they come in a paper-wrapped square block of 1 oz or about 4 Maggard sample tubs.